Just Sew: Honeymoon Hat

Woo-hoo!  I made the big time and am posting a tutorial over at Project Run and Play today.  All month they are featuring bloggers from their sew along group in Flickr.  I've been working on these fun hats to sell at the textile collective over the holidays.  They are based on a felted wool hat I picked up on my honeymoon seventeen years ago this month.  Be sure to check out my tutorial plus all the others this month.

This tutorial features a hat made from t-shirts, but the same pattern works for old sweaters, sweatshirts, and fleece.  I have also experimented with some groovy suit fabric, but it doesn't have any stretch and I haven't developed a consistent pattern for it yet.  So, after you have settled on some fabric with some stretch, you are going to cut out panels for the main part of the hat.

For a hat sized 0-2T cut one 5x6" and four 3x6" rectangles (five panels total) and one 6" circle.

For a hat sized 3T-7 cut one 5x7" and four 4x7" rectangles (five panels total) and one 7 1/2" circle.

For a hat sized 8&up cut one 5x8" and five 4x8" rectangles (six panels total) and one 9" circle.

 

Pin and sew panels together (if your fabric has a right side, do it right sides together) creating the body of the hat.  When pinning, take care to line up the tops of the panels that will eventually be sewn to the circle to form the crown of the hat.  It does not matter if the bottoms of your rectangles are uneven, as they will just get folded up into the brim.  Many people feel you can only work with knit fabric if you have a serger, but a zig zag on top of a straight stitch is really just as effective.

 You can now pin the circle to the hat.  Turn the body of the hat inside out and begin pinning the edge of the circle to the tops of your rectangle.  I sew around first with a straight stitch, and then go back over it with a zig zag to give it a little more structure.

 Flip the hat right side out and finish with another zig zag around the exposed crown of the hat.  This step is optional if you like the shape of the hat without it.  Again, I like the structure it adds to the hat.  These sew up pretty quickly (30 to 45 minutes) and although the original Honeymoon Hat shows no signs of wear and tear, it will be nice to have some different color choices.